At Lamond & Murray DEXIS, we pride ourselves on delivering high-quality, precision-driven gearbox repairs that support critical industry operations. One recent project involved the complete overhaul of an SEW gearbox and motor serving a cooling tower system within the distilling industry – a sector where reliability, cleanliness, and uptime are paramount.
PROJECT SCOPE
The gearbox unit was removed as part of a planned maintenance schedule. Our team carried out a comprehensive strip-down, ensuring all internal and external components were thoroughly cleaned and inspected. A full condition report was compiled, outlining wear patterns, failure risks, and recommended replacements.
Non-Destructive Testing
To guarantee integrity and extend the unit’s working life, Magnetic Particle Inspection (MPI) was performed on all gears and shafts. this non-destructive testing process allowed us to detect any cracks or surface defects that might otherwise go unnoticed, ensuring the gearbox could be safely returned to service.
Precision Replacement
Following inspection, all bearings and seals were replaced using high-quality components sourced through HAYLEY DEXIS, ensuring optimal compatibility and long-term performance. Every part was installed with meticulous care to maintain precise alignment and restore the gearbox to OEM standards. The unit was then expertly reassembled by our skilled engineers. Throughout the rebuild process, our team followed strict procedures to guarantee operational accuracy and mechanical integrity.
Testing and Finish
Before sign-off, the gearbox underwent extensive performance testing to verify correct functionality under load conditions. Once confirmed, the entire unit received a protective paint finish, enhancing durability and presenting a clean, professional appearance ready for reintegration into the distilling plant.
The Result
The overhauled SEW gearbox and motor were returned to the client in peak working condition, significantly improving equipment reliability and ensuring smooth operation of the cooling tower. This project reflects our ongoing commitment to precision repair, industry expertise, and responsive service for our clients across the distilling sector and beyond.
